orrosion resistance anti impact hot vulcanizing Ceramic Wear Resistant Liners for Mining Use
Rubber-Ceramic Wear Liners are suitable for applications in areas of severe impact and areas of high abrasion. Liners can be supplied to incorporate a variety of ceramic shapes, including balls, cylinders and cubes, all of which have a high alumina silica content that withstands severe impact and high abrasion. Rubber-Ceramic can be incorporated into the following applications: - Chute Liners
- Screens
- Haul Truck Liners
2.Product features:
> High hardness
> Superior abrasion and impact resistance
> Corrosion and chemical resistance
> Light weight
> Easy installation by epoxy resin or bolt
> Improve your working environment-noise, vibration and safety
3. The alumina ceramic tiles for vulcanization including:
- Square tile: 10x10x2~10mm, 17.5x17.5x2~15mm, 20x20x2~15mm, 33x33x7~25mm, etc.
- Ceramic Plate: 100x100x6~50mm, 150x100x6~50mm, etc.
- Hexagonal tile: S12xT3~20mm, S19xT6-25mm
- Ceramic Block: 40x40x40mm, 32x32x22mm, 38x38x38mm,etc.
- Ceramic Cylinder/rod: 6x6mm,15x15mm,20x20mm, 31x31mm , 40x40mm,50x50mm etc.
4. The main benefits of the ceramic rubber composites:
- Excellent wear resitance
- Excellent anti-impact due the elastic property of the rubber
- Easy to be installation and then reduce downtime
- Reduce the sould pollution.
5. Applicatiion of equipments
- Bins
- Feeders
- Chutes
- Bunkers
- Storages| S.No. | Material | Attributes | Properties | | 1 | Ceramic
Tiles | Material | 92%, 95%, T95%,96%, ZTA | | 2 | Rubber | Component | natural rubber, nitrile-butadiene rubber ,Flame Retardant ,others | | Density | ~1.4g/cm3 | | Tensile strength at break | ≥15Mpa | | Elongation at break | ≥250% | | Shore Hardness | 45-65 | | Adhesive between tile and rubber | 1.2-3.0 Mpa | | Adhesive between rubber and equipment | ≥3.5 Mpa | | Thermal conductivity.(normal temperature) | 2w/m·k | | Aging period | ≥15 Years | | Working temperature | -50ºC - 200ºC | | 3 | Steel plate | Material | Q235A | | Density | 7.85g/cm3 | | Thickness | 5-6mm | | 4 | Adhesive | Appearance | Brown glutinous liquid | | Solid content | 20±3% | | Viscosity | ≥2.5 Mpa | | Peel strength | 48h N/2.5cm≥120 | | Compressive strength | ≥850 Mpa | | Working temperature | -20ºC - 100ºC |
| Whole Plate (mm) | 150x300, 300x300, 450x000, 500x500, 600x450 etc. | | Ceramic Size (mm) | Square Tile: 10x10, 20x20, 33x33, 50x50, 100x100, 150x100,etc. | | Hexagonal Tile: 12x3, 12x6, 19x7, 19x12.5, 19x25,etc. | | Locking block with lock and groove: 38x38, 40x40, 30x30,etc. | Dimple Tile: 20x20 with 5 dimples, 20x30 with 18 dimples, 20x30 with
13 dimples, 20x20 with 1 semi-spherical surface | | Ceramic Thickness (mm) | 3-75mm | | Alloy Steel Size (mm) | Thickness: 3-10mm | | Rubber Thickness (mm) | Depends on the impact stress expected. |
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